Panasonic SMT Chip Mounter NPM-D3

Kufotokozera Kwachidule:

Kupanga kosakanikirana ndi magawo amtundu wosiyanasiyana pamzere womwewo kumaperekedwanso ndi conveyor wapawiri.

Tsatanetsatane wa Zamalonda

Zogulitsa Tags

Mbali

Kupanga kwakukulu m'dera lokhala ndi mizere yonse yoyikira Kupanga kwakukulu komanso mtundu wake ndi kusindikiza, kuyika ndi kuphatikizira njira zoyendera

Ma module osinthika amalola kukhazikika kwa mzere wosinthika Head malo kusinthasintha ndi ntchito pulagi-ndi-sewero.

Kuwongolera kwathunthu kwa mizere, pansi ndi fakitale yokhala ndi pulogalamu ya pulogalamu yothandizira mapulani opangira kudzera pakuwunika magwiridwe antchito.

Total Line yankho

Mizere yocheperako pamapazi poyika mitu yoyendera

Amapereka kupanga kwapamwamba kwambiri ndikuwunika kwapaintaneti

*1:PCB traverser conveyor kuti ikonzekeredwe ndi kasitomala.*2:Chonde funsani woimira malonda anu kuti agwirizane ndi osindikiza komanso zambiri.

Multi-Production Line

Kupanga kosakanikirana ndi magawo amtundu wosiyanasiyana pamzere womwewo kumaperekedwanso ndi conveyor wapawiri.

Kuzindikira munthawi yomweyo zokolola zapamwamba komanso kuyika kolondola kwambiri

Mawonekedwe apamwamba (Mawonekedwe apamwamba kwambiri: ON

Max.liwiro: 84 000 cph * 1 (IPC9850 (1608): 63 300cph *1 )/ Kuyika molondola: ± 40 μm

Njira yolondola kwambiri (Mawonekedwe apamwamba kwambiri: OFF

Max.liwiro: 76 000 cph * 1 / Kuyika molondola: ± 30 μm (Njira: ± 25μm *2)

* 1: Tact for 16NH × 2 mutu * 2: Pansi pa zomwe zanenedwa ndi Panasonic

Mutu watsopano woyika

Mutu wopepuka wa 16-nozzle

Maziko atsopano olimba kwambiri

Kukhazikika kwakukulu kothandizira kuyika kwakukulu / kulondola

Kamera yodziwika bwino

· Ntchito zitatu zozindikiritsa zophatikizidwa kukhala kamera imodzi

· Kuzindikira mwachangu kuphatikiza kutalika kwa zigawo

· Zosintha kuchokera ku 2D kupita ku 3D

Kupanga kwakukulu - Kumagwiritsa ntchito njira ziwiri zoyikira

Njira Zina, Zodziyimira pawokha & Zophatikiza Zophatikiza

Njira yosankhika ya "Alternate" ndi "Independent" imakupatsani mwayi wogwiritsa ntchito mwayi uliwonse.

• Njira ina :

Mitu yakutsogolo ndi yakumbuyo imayika ma PCB kutsogolo ndi misewu yakumbuyo mosinthana.

• Wodziyimira pawokha :

Mutu wakutsogolo umapanga kuyika pa PCB kutsogolo ndi mutu wakumbuyo ndikuyika kunjira yakumbuyo.

Kupanga kwakukulu kudzera pakuyika kodziyimira pawokha

Kukwanitsa kuyikika kodziyimira pawokha kwa zigawo za thireyi polumikizana mwachindunji ndi NPM-TT (TT2) . Kutha kuyikika kodziyimira pawokha kwa zigawo za thireyi kuwongolera nthawi yozungulira yapakati, yayikulu yoyika chigawo chokhala ndi mutu wa 3-nozzle.Kutulutsa kwa mzere wonse kumawonjezeredwa.

Kusinthana kwa nthawi ya PCB

Lolani PCB yoyimilira yokhala ndi zochepera L=250mm* pa conveyor kumtunda mkati mwa makina kuti muchepetse nthawi yosinthira PCB ndikuwonjezera zokolola.

* Posankha ma conveyor afupikitsa

Kusinthitsa zokha zikhomo zothandizira (njira)

Sinthani kusintha kwa mapini othandizira kuti muthe kusintha kosayimitsa ndikuthandizira kupulumutsa mphamvu zamunthu ndi zolakwika za kachitidwe.

Kusintha kwabwino

Ntchito yolamulira kutalika kwa malo

Kutengera ndi data ya PCB warpage data ndi makulidwe a gawo lililonse lomwe liziyikidwe, kuwongolera kutalika kwa malo kumakonzedwa kuti kukwezedwe bwino.

Kusintha kwa magwiridwe antchito

Malo odyetsa kwaulere

Mkati mwa tebulo lomwelo, zodyetsa zimatha kukhazikitsidwa paliponse.Kugawa kwina komanso kukhazikitsa zodyetsa zatsopano kuti zipangidwe zina zikhoza kuchitika pamene makina akugwira ntchito.

Odyetsa adzafunika kuyika kwa data pa intaneti ndi siteshoni yothandizira (njira).

Kuyang'ana kwa Solder (SPI) • Kuyang'ana Mbali (AOI) - Woyang'anira mutu

Kuyendera kwa Solder

· Kuyang'anira mawonekedwe a solder

Wokwera chigawo Inspection

· Kuyang'anira maonekedwe a zigawo zokwera

Kuyikiratu chinthu chakunja * 1 kuyang'ana

· Pre-mounting yachilendo chinthu anayendera BGAs

· Kuwunika kwazinthu zakunja musanayike mlandu wosindikizidwa

*1: Zopangira zida za chip (kupatula chip 03015 mm).

SPI ndi AOI zosintha zokha

· Solder ndi chigawo anayendera ndi anazimitsa basi malinga ndi kupanga deta.

Kugwirizana kwa deta yoyendera ndi kuyika

· Laibulale yapakati yoyendetsedwa ndi laibulale kapena kugwirizanitsa deta sikufuna kukonzanso deta ziwiri za ndondomeko iliyonse.

Ulalo wodziwikiratu ku chidziwitso chabwino

· Zodziwikiratu zolumikizidwa bwino za njira iliyonse zimathandizira kusanthula chifukwa cha vuto lanu.

Adhesive Dispensing - Kugawa mutu

Makina otulutsa amtundu wa screw

· Panasonic's NPM ili ndi makina ochiritsira a HDF, omwe amatsimikizira kuperekedwa kwapamwamba.

Imathandizira njira zosiyanasiyana zogawira madontho/zojambula

· Sensa yolondola kwambiri (yosankha) imayesa kutalika kwa PCB yakomweko kuti igwirizane ndi kutalika kwake, komwe kumalola kugawa kosalumikizana ndi PCB.

Kuyika kwapamwamba - dongosolo la APC

Imawongolera kusiyanasiyana kwa PCB ndi zigawo, ndi zina zambiri pamzere kuti akwaniritse kupanga kwabwino.

APC-FB*1 Ndemanga ku makina osindikizira

● Kutengera muyeso womwe waunika kuchokera pakuwunika kwa solder, imakonza malo osindikizira.(X,Y,θ)

APC-FF*1 Feedforward kwa makina oyika

· Imasanthula deta yoyezera malo a solder, ndikukonza malo oyika zinthu (X, Y, θ) molingana.Chip components (0402C/R ~)Package component (QFP, BGA, CSP)

APC-MFB2 Feedforward to AOI/Feedback kumakina oyika

· Kuyang'anira malo pa APC offset udindo

· Dongosolo limasanthula deta yoyezera malo a gawo la AOI, kukonza malo oyika (X, Y, θ) , ndipo potero imasunga kulondola kwa kuyika kwake. Imagwirizana ndi zida za chip, zigawo zotsika zama elekitirodi ndi zida zamtovu*2

*1 : APC-FB (ndemanga) /FF (feedforward) : Makina oyendera a 3D a kampani ina amathanso kulumikizidwa.(Chonde funsani woimira malonda mdera lanu kuti akuuzeni zambiri.)*2 : APC-MFB2 (mounter feedback2) : Mitundu yogwiritsiridwa ntchito imasiyana kuchokera ku mavenda a AOI kupita ena.(Chonde funsani woimira malonda kwanuko kuti mudziwe zambiri.)

Chitsimikizo cha gawo - siteshoni yokhazikitsira popanda intaneti

Imaletsa zolakwika zokhazikitsidwa panthawi yakusintha Kumapereka kuwonjezereka kwa magwiridwe antchito pogwiritsa ntchito kosavuta

* Ma scanner opanda zingwe ndi zida zina zoperekedwa ndi kasitomala

· Imaletsa dala kusokonekera kwa zigawo Kumateteza kutayika potsimikizira zomwe zapangidwa ndi chidziwitso cha barcode pazosintha.

· Makina ojambulira data okhazikikaMakina omwe amatsimikizira, kuchotseratu kufunikira kosankha deta yosiyana.

· Interlock ntchitoMavuto aliwonse kapena kulephera kutsimikizira kuyimitsa makinawo.

· Navigation functionA navigation ntchito kuti ntchito yotsimikizira izimveka mosavuta.

Ndi malo othandizira, kuyika ngolo zapaintaneti za feeder ndizotheka ngakhale kunja kwa malo opanga.

· Mitundu iwiri ya Support Stations zilipo.

Kusintha kwamphamvu - Njira yosinthira yokha

Kuthandizira kusintha (chidziwitso chopanga ndi kusintha kwa njanji) kungachepetse kutaya nthawi

· PCB ID yowerengera mu typePCB ID yowerengera ntchito imasankhidwa pakati pa mitundu itatu ya scanner yakunja, kamera yakumutu kapena fomu yokonzekera

Kuthekera kwa Changeover - Njira yopangira ma feeder navigator

Ndi chida chothandizira kuyendetsa bwino njira yokhazikitsira.Chidacho chimayang'ana kuchuluka kwa nthawi yomwe imafunika kuti igwire ndikumaliza ntchito zokonzekera poyesa nthawi yofunikira kuti ipangidwe ndikupatsa wogwiritsa ntchito malangizo okonzekera.Izi zidzawonetseratu ndikuwongolera machitidwe okonzekera panthawi yokonzekera mzere wopangira.

Kusintha kwa magwiridwe antchito - Magawo amapereka njira ya navigator

Chida chothandizira chothandizira chomwe chimayang'anira zofunikira zapagawo zofunika.Imaganizira nthawi yotsala mpaka kutha kwa gawo ndi njira yabwino yoyendetsera woyendetsa kuti atumize malangizo agawo kwa wogwiritsa ntchito aliyense.Izi zimakwaniritsa bwino kwambiri gawo loperekera.

*PanaCIM ikufunika kukhala ndi ogwira ntchito omwe amayang'anira kupereka zigawo ku mizere yambiri yopanga.

Ntchito yolumikizana ndi chidziwitso cha PCB

Zambiri zozindikiritsa zizindikiro zomwe zidachitika pamakina oyamba a NPM pamzere zimaperekedwa ku makina otsika a NPM. Zomwe zingachepetse nthawi yozungulira pogwiritsa ntchito zomwe zatumizidwa.

Dongosolo Lopanga Data - NPM-DGS (Model No.NM-EJS9A)

Ichi ndi phukusi mapulogalamu amene amapereka Integrated kasamalidwe laibulale chigawo ndi deta PCB, komanso deta kupanga kuti maximizes okwera mizere ndi mkulu-ntchito ndi kukhathamiritsa aligorivimu.

*1:Kompyuta iyenera kugulidwa payokha.*2:NPM-DGS ili ndi ntchito ziwiri zoyang'anira za mlingo wapansi ndi mzere.

CAD import

Imakulolani kuti mulowetse deta ya CAD ndikuyang'ana polarity, ndi zina, pazenera.

Kukhathamiritsa

Imazindikira zokolola zambiri komanso imakulolani kuti mupange magulu ofanana.

Mkonzi wa PPD

Sinthani deta yopanga pa PC panthawi yopanga kuti muchepetse kutaya nthawi.

chigawo library

Imalola kuwongolera kogwirizana kwa laibulale yagawo kuphatikiza kuyika, kuyang'anira ndi kugawa.

Dongosolo Lopanga Data - Kamera Yopanda intaneti (njira)

Deta yamagulu imatha kupangidwa popanda intaneti ngakhale makina akugwira ntchito.

Gwiritsani ntchito kamera ya mzere kuti mupange chigawo cha data.Makhalidwe owunikira ndi liwiro la kuzindikira akhoza kutsimikiziridwa pasadakhale, kotero zimathandiza kuti pakhale chitukuko ndi khalidwe.

Kamera Yopanda Paintaneti

Dongosolo Lopanga Data - DGS Automation (njira)

Zochita zokhazikika pamanja zimachepetsa zolakwika zogwirira ntchito komanso nthawi yopanga deta.

Pogwira ntchito ndi kasitomala, ntchito zanthawi zonse zopanga deta zitha kuchepetsedwa, chifukwa chake zimathandizira kuchepetsa nthawi yokonzekera kupanga. Zimaphatikizansopo ntchito yokonza zolumikizira ndi mbali ya pokwera (Virtual AOI).

Chitsanzo cha chithunzi chonse cha dongosolo

Zochita zokha (zowonjezera)

·CAD import

· Kuyika chizindikiro cha Offset

· Kuwongolera kwa PCB

·Kuwongolera kolakwika kwa malo okwera

·Kupanga ntchito

·Kukhathamiritsa

· PPD zotuluka

· Tsitsani

Dongosolo Lopanga Data - Kukhathamiritsa kokhazikitsira (njira)

Pakupanga kophatikiza mitundu ingapo, kuchuluka kwa ntchito kumaganiziridwa ndikuwongoleredwa.

Kwa ma PCB opitilira amodzi omwe amagawana nawo gawo lofanana, kuyika kambiri kungafunike chifukwa cha kuchepa kwa mayunitsi a suppy. s) pokhazikitsa ndipo motero imagwiritsa ntchito makina oyika. Imathandizira kukonza magwiridwe antchito ndikuchepetsa nthawi yokonzekera kupanga makasitomala opanga mitundu yosiyanasiyana yazogulitsa pang'ono.

Chitsanzo

Kusintha kwaubwino - Wowonera zidziwitso zabwino

Iyi ndi pulogalamu yamapulogalamu yopangidwa kuti izithandizira kumvetsetsa kwakusintha ndi kusanthula zinthu zolakwika kudzera mukuwonetsa zidziwitso zokhudzana ndi mtundu (monga malo odyetsera omwe amagwiritsidwa ntchito, kuzindikirika kwamitengo ndi magawo) pa PCB iliyonse kapena malo oyika.Ngati mutu wathu wowunikira udayambitsidwa, malo omwe ali ndi vuto amatha kuwonetsedwa mogwirizana ndi chidziwitso chokhudzana ndi khalidwe.

Zenera lowonera zambiri zamtundu

Chitsanzo chogwiritsa ntchito chowonera chidziwitso chabwino

Imazindikiritsa chophatikizira chomwe chimagwiritsidwa ntchito kuyika matabwa opindika.Ndipo ngati, mwachitsanzo, muli ndi zolakwika zambiri pambuyo pa splicing, zolakwikazo zikhoza kuganiziridwa kuti ndi chifukwa cha;

1.splicing zolakwika (kupotoka kumawululidwa ndi kuzindikira kuchotsera)

2.kusintha mu mawonekedwe a chigawo (maere olakwika a reel kapena mavenda)

Chifukwa chake mutha kuchitapo kanthu mwachangu pakuwongolera kolakwika.

Kufotokozera

ID yachitsanzo	NPM-D3
Mutu wakumbuyo Mutu wakutsogolo	Wopepuka16-nozzle mutu	12-nozzle mutu	8-nozzle mutu	2-nozzle mutu	Kugawa mutu	Palibe mutu
Mutu wopepuka wa 16-nozzle	NM-EJM6D				NM-EJM6D-MD	NM-EJM6D
12-nozzle mutu
8-nozzle mutu
2-nozzle mutu
Kugawa mutu	NM-EJM6D-MD					NM-EJM6D-D
Mutu woyendera	NM-EJM6D-MA					NM-EJM6D-A
Palibe mutu	NM-EJM6D				NM-EJM6D-D

PCB kukula*1(mm)	Njira ziwiri	L 50 x W 50 ~ L 510 x W 300
	Single-lanemode	L 50 x W 50 ~ L 510 x W 590
PCBexchangetime	Dual-lanemode	0 s* *Palibe 0s pamene nthawi yozungulira ndi 3.6 s kapena kuchepera
	Single-lanemode	3.6 s* *Posankha ma conveyor afupikitsa
Gwero lamagetsi		3-gawo AC 200, 220, 380, 400, 420, 480 V 2.7 kVA
Gwero la pneumatic * 2		0.5 MPa, 100 L/mphindi (ANR)
Makulidwe *2 (mm)		W 832 x D 2 652 3 x H 1 444 4
Misa		1 680 kg (Kwa thupi lalikulu lokha: Izi zimasiyana kutengera masanjidwe a chisankho.)

Kuyika mutu		Mutu wopepuka wa 16-nozzle (Pamutu uliwonse)		12-nozzle mutu (Pamutu)	8-nozzle mutu (Pamutu pamutu)	2-nozzle mutu (Pamutu pamutu)
		Mawonekedwe apamwamba [ON]	Kupanga kwapamwamba [KUZIMA]
Max.liwiro		42 000 cph (0.086 s/ chip)	38 000 cph (0.095 s/ chip)	34 500 cph (0.104 s/ chip)	21 500 cph (0.167 s/ chip)	5 500 cph (0.655 s/ chip)4 250 cph (0.847 s/ QFP)
Kuyika kolondola (Cpk □1)		± 40µm/chip	± 30 μm / chip (± 25 μm / chip * 5)	± 30 μm / chip	± 30 µm/chip ± 30 µm/QFP □ 12mm mpaka □ 32mm ± 50 □ 12mm Pansiµm/QFP	± 30µm/QFP
chigawo miyeso (mm)		0402 chip*6 mpaka L 6 x W 6 x T3	0301567/0402 chip*6 mpaka L 6 x W 6 x T 3	0402 chip*6 mpaka L 12 x W 12 x T 6.5	0402 chip*6 mpaka L 32 x W 32 x T12	0603 chip ku L 100 x W 90 x T28
Componentsupply	Kujambula	Tepi: 4/8/12/16/24/32/44/56 mm
	Kujambula	Max.68 (4, 8 mm tepi, Chingwe chaching'ono)
	Ndodo				Max.16 (Wodyetsa ndodo imodzi)
	Thireyi				Max.20 (pa tray feeder)

Kugawa mutu	Kupereka dothi	Kujambula kugawa
Kuthamanga kwachangu	0.16 s/dont (Mkhalidwe: XY=10 mm, Z=pansi pa 4 mm kuyenda, Palibe θ kuzungulira)	4.25 s/gawo (Mkhalidwe: 30 mm x 30 mm pakona yogawa) * 8
Kulondola kwa malo omatira(Cpk □1)	± 75 μm /don	± 100 μm / gawo
Zogwiritsidwa ntchito	1608 chip kuti SOP, PLCC, QFP, cholumikizira, BGA, CSP	SOP, PLCC, QFP, cholumikizira, BGA, CSP

Mutu woyendera		Mutu woyendera wa 2D (A)	Mutu woyendera wa 2D (B)
Kusamvana		18µm	9 mbm
Onani kukula (mm)		44.4 x 37.2	21.1 x 17.6
Inspectionb processing nthawi	SolderInspection*9	0.35s/ Kukula kwa mawonekedwe
	Kuwunika kwachigawo*9	0.5s/ Kukula kwa mawonekedwe
Inspectionobject	SolderInspection * 9	Chip chigawo: 100 μm x 150 μm kapena kupitilira apo (0603 mm kapena kupitilira apo)Chigawo cha phukusi: φ150 μm kapena kupitilira apo	Chip component: 80 μm x 120 μm kapena kupitilira apo (0402 mm kapena kuposa)Chigawo cha phukusi: φ120 μm kapena kupitilira apo
	Kuwunika kwagawo *9	Square chip (0603 mm kapena kupitilira apo), SOP, QFP (phokoso la 0.4 mm kapena kupitilira apo), CSP, BGA, Aluminium electrolysis capacitor, Volume, Trimmer, Coil, Connector*10	Square chip (0402 mm kapena kupitilira apo), SOP, QFP (phokoso la 0.3 mm kapena kupitilira apo), CSP, BGA,Aluminium electrolysis capacitor, Volume, Trimmer, Coil, Cholumikizira *10
Zoyendera	SolderInspection * 9	Kutuluka, kusawoneka bwino, kusalinganika bwino, mawonekedwe osazolowereka, kumangirira
	Kuwunika kwagawo *9	Kusowa, kusuntha, kutembenuka, polarity, kuyang'anira zinthu zakunja *11
Kuwona malo olondola *12( Cpk □1)		± 20 μm	± 10 μm
Ayi	SolderInspection * 9
	Kuwunika kwagawo *9

*1 :	Chifukwa cha kusiyana kwa katchulidwe ka PCB, kulumikizana kwachindunji ndi NPM (NM-EJM9B) / NPM-W (NM-EJM2D) / NPM-W2 (NM-EJM7D) njira ziwiri sizingakhazikitsidwe.
*2 :	Kwa thupi lalikulu lokha
*3 :	Kukula D kuphatikiza chophatsira thireyi: 2 683 mmDimension D kuphatikiza ngolo yodyetsa: 2 728 mm
*4 :	Kupatula chowunikira, nsanja yolumikizira ndi chivundikiro cha fan fan.
*5 :	± 25 μm njira yothandizira kuyika. (Pansi pa zomwe zanenedwa ndi Panasonic)
*6 :	Chip cha 03015/0402 mm chimafuna mphuno/chodyetsa chapadera.
* 7 :	Kuthandizira kuyika kwa chip 03015 mm ndikosankha.
*8 :	Nthawi yoyezera kutalika kwa PCB ya 0.5s ikuphatikizidwa.
*9:.	Mutu umodzi sungathe kuyang'anira kuyang'ana kwa solder ndi kuyang'ana chigawo chimodzi panthawi imodzi.
*10 :	Chonde onani kabuku katsatanetsatane kuti mumve zambiri.
* 11 :	Chinthu chachilendo chimapezeka ku zigawo za chip.(Kupatula chip 03015 mm)
* 12 :	Uku ndiye kulondola kwa malo owunikira omwe amayezedwa ndi zomwe tafotokoza pogwiritsa ntchito magalasi athu a PCB pakuwongolera ndege.Zingakhudzidwe ndi kusintha kwadzidzidzi kutentha kozungulira.