ndi
M'badwo wotsatira wa Panasonic wopanga kupanga (X mndandanda).
"Smart Production"
Kuchulukirachulukira kwa mzere, mtundu wabwinoko komanso mtengo wotsika wokhala ndi makina oyika makina okhazikika
Mawonekedwe
Kugwira ntchito mokhazikika kutengera ntchito yodziyimira payokha - Kuwongolera mzere wodziyimiraAPC dongosolo ndi basi kuchira njira
Kupulumutsa ntchito, kugwiritsa ntchito bwino - Kuwongolera mokhazikikaDongosolo loyang'anira pansi ndi njira yogwiritsira ntchito kutali
Kuchepetsa kusintha kwa ntchito - Navigation / automated zinthuKuwongolera kwa ma feeder, navigation ya zigawo ndi zinthu zongochitika zokha
Kuwonjezeka kwa Kupanga / Ubwino
Njira yolondola kwambiri WOZIMITSA
Max.speed : 184 800cph*IPC9850(1608) : 130 000cph*Kuyika molondola: ±25 μm
Njira yolondola kwambiri WOYAMBA
Max.speed : 108 000cph*IPC9850(1608) : 76 000cph*Kuyika molondola: ±15 μm
* Tact kwa 16NH × 4 mutu
Kupititsa patsogolo luso lothandizira zigawo
Kukhazikitsa kokhazikika kwa ntchito zatsopano kuti zitheke bwino (kuchepetsa zosowa za ogwira ntchito)
Kuphatikizika kwa ntchito zambiri zothandiza kuchepetsa kuchuluka kwa ntchito ngati muyezo
Malangizo a gawo lophunzitsira musanayambe ntchito
Kutulutsa zigawo zomwe kuphunzitsa kwadzidzidzi sikungathe kuchita ngakhale kudzizindikiritsa nokha pamlingo wa kupanga ndikuwonetsa chophimba choyambira pambuyo posintha.
Chenjezo la chigawo cha kutulutsa mpweya mwachangu
Imaneneratu za kutopa kwakanthawi kwa zigawo zosiyanasiyana (kuthamanga) ndikudziwitsa wogwiritsa ntchito kuthamangira koteroko (chenjezo: pempho lothandizira) Nthawi zambiri, imawonetsa kutalika kwa nthawi kuti chiwopsezo chotsatira chisanachitike pazenera.
Kutenga lingaliro ndi kuyanjana kwa mndandanda wa NPM
Kupanga deta, ngolo yodyetsa (17-slot), tepi feeder ndi nozzle zimagwirizana ndi mndandanda wa NPMKutenga lingaliro la NPM mndandanda wolumikizana ndi NPM-D ndi NPM-TT mndandanda wathandizidwa
*L-kakulidwe imodzi imapezeka padera, kutengera kukula kwa chigawocho.
Automatic tepi splicing unit
Imagwiritsa ntchito kuphatikizika kwa tepi m'lifupi mwake 8 mm (mapepala / ojambulidwa).
Kutenga lingaliro ndi kuyanjana kwa mndandanda wa NPM
Pulogalamu ya APC
APC-FB*1 Ndemanga ku makina osindikizira
·Kutengera muyeso womwe wawunika kuchokera pakuwunika kwa solder, imakonza malo osindikizira.(X,Y,θ)
APC-FF*1 Feedforward kwa makina oyika
·Imasanthula deta yoyezera malo a solder, ndi kukonza malo oyika zigawo (X, Y, θ) molingana.Chip components (0402C/R ~)Package component (QFP, BGA, CSP)
APC-MFB2Feedforward to AOI/Feedback kumakina oyika
·Kuwunika malo pa APC offset udindo
·Dongosolo limasanthula deta yoyezera malo a gawo la AOI, kukonza malo oyika (X, Y, θ) , ndipo potero imasunga kulondola kwa kuyika kwake. Imagwirizana ndi zida za chip, zigawo zotsika zama elekitirodi ndi zida zamtovu*2
*1 : APC-FB (ndemanga) /FF (feedforward) : Makina oyendera a 3D a kampani ina amathanso kulumikizidwa.(Chonde funsani woimira malonda mdera lanu kuti akuuzeni zambiri.)*2 : APC-MFB2 (mounter feedback2) : Mitundu yogwiritsiridwa ntchito imasiyana kuchokera ku mavenda a AOI kupita ena.(Chonde funsani woimira malonda kwanuko kuti mudziwe zambiri.)
Njira yochira yodziwikiratu - Pickup position imaphunzitsa zokha pakalakwitsa
Pakachitika cholakwika chojambulira/kuzindikira, makinawo amangokonza pomwe akuimirira popanda kuyimitsa, ndikuyambiranso kupanga. Izi zimathandizira kuti makina azigwira ntchito bwino. (Zigawo: 4 mm zojambulidwa (zakuda) / 8 mm pepala/chigawo cha tepi chojambulidwa (chakuda). tepi (transparency) sichimathandizidwa.)
Ingoyambiranso kupanga pambuyo pophunzitsa
Njira yobwezeretsa yokha - Kutenganso zolakwika (yesaninso)
Pakachitika cholakwika chojambula, yesaninso kujambula popanda tepi yodyetsa.Amachepetsa kutaya zigawo.
Pakavuta: tenganso (yesaninso) pomwe pano*Palibe tepi feed
Palibe chotaya chifukwa tepi simadyetsedwa.*
□ Kutenganso (kuyesanso) kwatheka, cholakwikacho sichiwerengedwa □ Chiwerengero cha kusankhanso (yesaninso) chikhoza kukhazikitsidwa.
* : Kutenganso (kuyesanso) kwatheka.
Njira yochira yokha - Yosinthika yokha (yowongolera)
LNB imangowunika zokha kusintha kwa zolakwika za kujambula/kuzindikira ndikulangiza makinawo kuti aphunzitse kuti aletse kuyimitsa kulakwitsa kwa makina.
Njira yogwiritsira ntchito kutali
Kubwezeretsa ndi ntchito yakutali kulipo chifukwa cholakwa chomwe kuchira kungapangidwe malinga ndi chiweruzo chaumunthu chokha.Izi zimathandiza kuyang'anitsitsa pansi, kuchotsa nthawi yotayika kuti wogwiritsa ntchito azindikire cholakwika ndikuchitapo kanthu, kuchepetsa kuchira kolakwika. nthawi, ndipo motero kukwaniritsa kupulumutsa antchito ndi kuwongolera magwiridwe antchito.
Navigation - Njira yopangira ma feeder navigator
Ndi chida chothandizira kuyendetsa bwino njira yokhazikitsira.Chidacho chimayang'ana kuchuluka kwa nthawi yomwe imafunika kuti igwire ndikumaliza ntchito zokonzekera poyesa nthawi yofunikira kuti ipangidwe ndikupatsa wogwiritsa ntchito malangizo okonzekera.Izi zidzawonetseratu ndikuwongolera machitidwe okonzekera panthawi yokonzekera mzere wopangira.
Navigation - Gawo loperekera navigator njira
Chida chothandizira chothandizira chomwe chimayang'anira zofunikira zapagawo zofunika.Imaganizira nthawi yotsala mpaka kutha kwa gawo ndi njira yabwino yoyendetsera woyendetsa kuti atumize malangizo agawo kwa wogwiritsa ntchito aliyense.Izi zimakwaniritsa bwino kwambiri gawo loperekera.
*PanaCIM ikufunika kukhala ndi ogwira ntchito omwe amayang'anira kupereka zigawo ku mizere yambiri yopanga.
Kuyika mutu kukonza
Kugwiritsa ntchito bwino kumapangidwa ndi makina odzizindikiritsa okha kuti azindikire nthawi yokonza mutu woyika.Kuphatikiza apo, gawo lokonzekera litha kugwiritsidwa ntchito kuti mutu woyika ugwire ntchito popanda kufunikira luso.
Load checker(Ikukonzedwa)
Imayezera "katundu wa indentation" woperekedwa ndi mutu woyika, ndipo, monga kuchuluka kwa kusintha kuchokera pamtengo wofotokozera, amawonetsa zotsatira zoyezedwa pa chowunikira cha makina kapena LNB.
Mutu wokonza mutu
Kuyendera ndi kukonza mutu woyika.
Kuzindikira mutu (Under Development)
Kuyang'ana chikhalidwe cha pneumatic circuit
Kuzindikira zolakwika pakuwomba *1
Imawunika momwe malowa amawuzira
* 1: Ntchitoyi imabwera yokhazikika ndi makina
Kusamalira chakudya
Mopanda luso la opareshoni, gawo losamalira zodyetsa limangoyang'anira magwiridwe antchito ndi ma calibrations.Kugwiritsiridwa ntchito kwake pamodzi ndi gawo lokonzekera la PanaCIM kungalepheretse kuphatikizidwa kwa odyetsa osagwiritsa ntchito kupanga.
Feeder yokonza gawo
Imawunikiridwa ndi magawo akuluakulu omwe amakhudza momwe ma feeder amagwirira ntchito komanso kuwongolera komwe akunyamula.
Chowonda cha single feeder
Chowonda cha single feeder attachment*2(chosankha)
*2: "Thin type single tepi feeder" ndi "Autoload feeder (Ikukonzedwa) "imafuna" Master jig ya mtundu woonda wa feeder imodzi" ndi "Zomata za chodyetsa chochepa cha mtundu umodzi".
Kukonzekera kwa PanaCIM
Imayang'anira katundu wa pansi poyikapo, monga makina, mitu ndi zodyetsa, imadziwitsa katunduyo pafupi ndi masiku okonza, ndikulemba mbiri yokonza.
Interlock ntchito
· Imayang'anira momwe zolakwika ziliri panthawi yopanga, ndikuyika Interlock kwa odyetsa opanda vuto
‣Kulumikizana kwa odyetsa kugawanika kuti sikukugwirizana ndi IFMU
Kusintha kwamphamvu - Njira yosinthira yokha
Kuthandizira kusintha (chidziwitso chopanga ndi kusintha kwa njanji) kungachepetse kutaya nthawi
• PCB ID yowerengera mu typePCB ID kuwerenga-in ntchito ndi yosankhika pakati pa mitundu 3 ya scanner yakunja, kamera yakumutu kapena fomu yokonzekera
M2M – iLNB* (Model No.NM-EJS5B)
Kuwongolera pamodzi kwa mzere wanu sikunapangidwe kokha ndi makina a Panasonic koma ogulitsa achitatu 'kupyolera mu PC imodzi kumapereka chithandizo cha kupanga kwanu kwenikweni, kulamulira khalidwe ndi processing.Panasonic ndi wokonzeka kutenga mawonekedwe pakati pa makina ake ndi ogulitsa lachitatu'.
Kanthu | Panasonic | Non-Panasonic |
Kusonkhanitsa zidziwitso / chiwonetsero | ○ | ○ |
Kusintha kwachangu | ○ | ○ |
*Kuti mumve zambiri, onani kalozera kapena ndondomeko ya "iLNB".
Mndandanda wa ntchito
Ntchito | Tsatanetsatane |
1 Kusintha kwadzidzidzi | 00001.Kulembetsa njira yosinthira yokha 00002.Line kusintha basi 00003.Kuwunika kosintha kwasintha 00004. Kuwunika ntchito kwa mzere |
2E-Link (Information input) | 00001. Koperani / kusintha ndandanda |
3E-Link (Information output) | 00001. Kutuluka kwa chidziwitso cha ntchito 00002. Tsatani chidziwitso chotuluka 00003.Machine status output |
4E-Link (Makina owongolera) | 00001.Machine interlock, Production start control |
5E-Link (Wodyetsa kulemba) | 00001.Kulemba deta yachigawo ndi dongosolo lakunja |
6Communicationfunction(GEM・PLC) | 00001.SECS2/GEM kulumikizana 00002.OPC kulankhulana 00003.IO/RS-232C kulumikizana |
*ILNB imakhala ndi mapulogalamu ndi kompyuta (iLNB PC).PLC PC, communication conversion PLC, ndi zipangizo zina ziyenera kukonzedwa ndi makasitomala.
M2M – PCB Info Communication FunctionAOI Info Display Option
NPM pamutu wa mzere amazindikira ma alama, ndipo otsogolera amalemba zidziwitso ku ma NPM akumunsi.Izi zimachotsa kufunikira kwa ma NPM akumunsi kuti azindikire zizindikiro.
Nkhani yolumikizana
Kuzindikira koyipa kwa chizindikiro
Chizindikiro choyipa chimafufuzidwa pamakina oyamba.
Kuzindikirika kwa chizindikiro
Zizindikiro zonse zimazindikirika pamakina oyamba ndipo makina otsika amangozindikira zilembo zazikulu.
*Chonde onani "Specificationbooklet" kuti mumve zambiri.
Zambiri pazigawo zoyesedwa NG ndi AOI zikuwonetsedwa pa AOI ndi NPM.
AOI imagwiritsidwa ntchito kuloza chandamale cha NPM
Cholinga cha NPM chimayikidwa ngati chenjezo, ndipo zambiri zochokera ku AOI zimawonetsedwa pa skrini
Dongosolo Lopanga Data - NPM-DGS (Model No.NM-EJS9A)
Ichi ndi phukusi mapulogalamu amene amapereka Integrated kasamalidwe laibulale chigawo ndi deta PCB, komanso deta kupanga kuti maximizes okwera mizere ndi mkulu-ntchito ndi kukhathamiritsa aligorivimu.
*1:Kompyuta iyenera kugulidwa payokha.*2:NPM-DGS ili ndi ntchito ziwiri zoyang'anira za mlingo wapansi ndi mzere.
CAD import
Imakulolani kuti mulowetse deta ya CAD ndikuyang'ana polarity, ndi zina, pazenera.
Kukhathamiritsa
Imazindikira zokolola zambiri komanso imakulolani kuti mupange magulu ofanana.
Mkonzi wa PPD
Sinthani deta yopanga pa PC panthawi yopanga kuti muchepetse kutaya nthawi.
chigawo library
Imalola kuwongolera kogwirizana kwa laibulale yagawo kuphatikiza kuyika, kuyang'anira ndi kugawa.
Dongosolo Lopanga Data - Kamera Yopanda intaneti (njira)
Deta yamagulu imatha kupangidwa popanda intaneti ngakhale makina akugwira ntchito.
Gwiritsani ntchito kamera ya mzere kuti mupange chigawo cha data.Makhalidwe owunikira ndi liwiro la kuzindikira akhoza kutsimikiziridwa pasadakhale, kotero zimathandiza kuti pakhale chitukuko ndi khalidwe.
Kamera Yopanda Paintaneti
Dongosolo Lopanga Data - DGS Automation (njira)
Zochita zokhazikika pamanja zimachepetsa zolakwika zogwirira ntchito komanso nthawi yopanga deta.
Pogwira ntchito ndi kasitomala, ntchito zanthawi zonse zopanga deta zitha kuchepetsedwa, chifukwa chake zimathandizira kuchepetsa nthawi yokonzekera kupanga. Zimaphatikizansopo ntchito yokonza zolumikizira ndi mbali ya pokwera (Virtual AOI).
Chitsanzo cha chithunzi chonse cha dongosolo
Zochita zokha (zowonjezera)
·CAD import
· Kuyika chizindikiro cha Offset
· Kuwongolera kwa PCB
·Kuwongolera kolakwika kwa malo okwera
·Kupanga ntchito
·Kukhathamiritsa
· PPD zotuluka
· Tsitsani
Dongosolo Lopanga Data - Kukhathamiritsa kokhazikitsira (njira)
Pakupanga kophatikiza mitundu ingapo, kuchuluka kwa ntchito kumaganiziridwa ndikuwongoleredwa.
Kwa ma PCB opitilira amodzi omwe amagawana nawo gawo lofanana, kuyika kambiri kungafunike chifukwa cha kuchepa kwa mayunitsi a suppy. s) pokhazikitsa ndipo motero imagwiritsa ntchito makina oyika. Imathandizira kukonza magwiridwe antchito ndikuchepetsa nthawi yokonzekera kupanga makasitomala opanga mitundu yosiyanasiyana yazogulitsa pang'ono.
Chitsanzo
Chitsimikizo cha gawo - siteshoni yokhazikitsira popanda intaneti
Imaletsa zolakwika zokhazikitsidwa panthawi ya kusintha Imawonjezera kuchuluka kwa magwiridwe antchito pogwiritsa ntchito kosavuta
* Ma scanner opanda zingwe ndi zida zina zoperekedwa ndi kasitomala
· Imaletsa mwadala kusokonekera kwa gawoImaletsa kuyika molakwika potsimikizira zomwe zapangidwa ndi chidziwitso cha barcode pazosintha.
· Ntchito yolumikizira data yokhazikikaMakinawo pawokha amatsimikizira, ndikuchotsa kufunika kosankha deta yosiyana.
· Interlock ntchitoMavuto aliwonse kapena kulephera kutsimikizira kuyimitsa makinawo.
·Navigation ntchitoNtchito yoyenda kuti ipangitse zotsimikizira kuti zimveke bwino.
Ndi malo othandizira, kuyika ngolo zapaintaneti za feeder ndizotheka ngakhale kunja kwa malo opanga.
• Mitundu iwiri ya Masiteshoni Othandizira ilipo.
Power Supply Station :Batch Exchange Cart Setup - Amapereka mphamvu kwa onse odyetsa mu cart.Kukonzekera kwa Feeder - kumapereka mphamvu kwa odyetsa payekha. | |
Chitsimikizo Chagawo :Kuwonjezera pa malo opangira magetsi, Chitsimikizo cha Chigawo chawonjezedwa ku modeli iyi. Masiteshoni amakuyendetsani komwe kumafunikira kusinthana. |
Tsegulani mawonekedwe - Njira yolumikizirana ndi Host
Kutha kulinganiza kulumikizana ndi machitidwe omwe amagwiritsidwa ntchito pano.Amapereka kulumikizana kwa data ndi mawonekedwe athu wamba.
· ZochitikaZimatulutsa zochitika zenizeni zenizeni za zida
·Kutsimikizira zamakampani enaImalumikizana ndi makina otsimikizira gawo lanu
·Zida zoyang'anira zigawo
·Chigawo chotsalira cha kuchuluka kwa data :Zotulutsa ndi gawo lotsalira la kuchuluka kwa data
· Tsatani zambiri :Zida zotuluka zolumikizidwa ndi chidziwitso chazigawo (*1) ndi zambiri za PCB (*2)
(* 1) Imafunikira kuyika kwa chidziwitso chagawo ndi njira yotsimikizira gawo kapena makina otsimikizira gawo la kampani I/F(*2) Imafunikira kuyika kwa chidziwitso cha PCB ndi njira yosinthira yokha
Kufotokozera:
ID yachitsanzo | NPM-DX | |
Miyeso ya PCB (mm) * Pamene kutalika kwake.conveyor wasankhidwa | Njira imodzi | L 50 × W 50 ~ L 510 × W 590 |
Njira ziwiri | L 50 × W 50 ~ L 510 × W 300 | |
Nthawi yosinthira PCB *Pamene mwachidule.conveyor wasankhidwa | 2.1 s (L 275 mm kapena kuchepera) 4.8 s ( L 275 mm kapena kupitirira L 460 mm kapena kuchepera) * Zingasiyane kutengera mafotokozedwe a PCB. | |
Gwero lamagetsi | 3-gawo AC 200, 220, 380, 400, 420, 480 V 5.0 kVA | |
Gwero la pneumatic * 1 | Min.0.5 MPa, 200 L/min (ANR) | |
Makulidwe (mm) | W 1 665 *2 × D 2 570 *3 × H 1 444 *4 | |
Misa | 3 600 kg (Kwa thupi lalikulu lokha: Izi zimasiyana kutengera masanjidwe a chisankho.) |
Kuyika mutu | Wopepuka16-nozzle mutu V2 (Pamutu) | Wopepuka8-nozzle mutu (Pamutu uliwonse) | 4-nozzle mutu (Pamutu) | |
Max.liwiro | 46 200 cph (0.078 s/ chip) | 24 000cph(0.150s/chip) | 8 500 cph (0.424 s/ chip)8 000 cph (0.450 s/ QFP) | |
Kuyika kolondola (Cpk≧1) | ± 25 μm/Square chip | ± 25 μm / Square Chip ± 40 μm/QFP □12 mm Pansi ±25 μm/QFP □12 mm ku □ 32 mm | ± 20 μm / QFP | |
Makulidwe agawo (mm) | 0201 chigawo * 5 * 6 / 03015 chigawo * 50402 chigawo * 5 mpaka L 6 x W 6 x T 3 | 0402 gawo *5 ~L 45 x W 45 kapena L 100 x W 40 x T 12 | 0603 chip ~ L 120 x W 90 kapena L 150 x W 25 x T30 | |
Componentsupply | Kujambula | Tepi: 4 / 8 / 12 / 16 / 24 / 32 / 44 / 56 mm | Tepi: 4 ~ 56 / 72 / 88 / 104 mm | |
Kujambula | 4, 8 mm tepi: Max.136 | |||
Ndodo | Max.32 (Wodyetsa ndodo imodzi) |
*1: Kwa thupi lalikulu lokha
*2: 2 265 mm m'lifupi ngati ma conveyors owonjezera (300 mm) aikidwa mbali zonse.
*3: Dimension D kuphatikiza ngolo yodyetsa
* 4: Kupatula chowunikira, nsanja yolumikizira ndi chivundikiro cha fan fan.
*5: 0201/03015/0402 chigawo chimafuna chapadera nozzle/tepi feeder.
* 6: 0201 kuyika kwa gawo ndikosankha.(Pansi pamikhalidwe yofotokozedwa ndi Panasonic)
* Kuyika nthawi yaukadaulo komanso kulondola kwamitengo kumatha kusiyana pang'ono kutengera momwe zinthu ziliri.
* Chonde onani kabuku katsatanetsatane kuti mumve zambiri.
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